Study on Lean Manufacturing Techniques for Reducing Waste in Electrical Panel Production at Janaki Electromech

Abstract

Lean manufacturing techniques play a pivotal role in enhancing efficiency and minimizing waste across various industries. This research focuses on the application of lean principles in the production of electrical panels at Janaki Electromech. By identifying inefficiencies and implementing strategies such as value stream mapping, 5S methodology, and just-in-time (JIT) production, the study demonstrates how waste can be effectively reduced. A detailed analysis of the current production processes highlights key areas of improvement, including inventory management, material handling, and cycle time reduction. The study integrates both qualitative and quantitative methods, using data collected from operational workflows, employee feedback, and performance metrics. Findings reveal that the adoption of lean practices leads to significant improvements in operational efficiency, reduced production costs, and enhanced product quality. Additionally, the research underscores the importance of fostering a culture of continuous improvement among employees to sustain these benefits over the long term. Implications for the electrical panel manufacturing sector are profound, offering a framework for other organizations to streamline their operations. This study contributes to the growing body of knowledge on lean manufacturing and underscores its relevance in modern industrial practices, particularly in medium-sized enterprises aiming for global competitiveness.